Polymeric Surge Arrester

  • Purpose: Raychem polymeric surge arresters protect electrical systems—distribution lines, transformers, switchgear, and substations—from lightning and switching overvoltages.
  • Core Technology: They use gapless ZnO (zinc-oxide) MOVs, which rapidly conduct and divert surge current to ground while remaining highly resistive during normal operation.
  • Polymeric Housing: Silicone rubber/EVA housing provides lightweight construction, hydrophobicity, and strong resistance to moisture, contamination, tracking, and erosion.
  • Safety & Reliability: Polymeric arresters offer a non-shattering failure mode, reducing the hazards associated with porcelain arrester failures.
  • Applications & Ratings: Available for LV, MV, and HV systems, including indoor/outdoor installations, substations, industrial systems, and transmission/distribution networks; some models extend to 245 kV and beyond.
  • Key Advantage: Compared with porcelain, polymeric arresters are lighter, easier to install, more contamination-resistant, and better suited to harsh outdoor environments.

Description

Raychem polymeric surge arrester is a protective device designed to safeguard electrical power systems (distribution lines, transformers, switchgear, substations) from lightning strikes and switching surges. They use high‑quality gapless metal‑oxide varistors (MOVs) enclosed in a polymer (silicone rubber or EVA) housing, combining excellent electrical performance with superior environmental durability.

Key Features

  • Metal‑Oxide Varistor Core (ZnO): Provides fast nonlinear conduction to divert surge current.
  • Polymeric Housing: Lightweight, hydrophobic silicone or EVA; resists tracking, erosion, moisture, and contamination.
  • Safe Non‑Shattering Failure Mode: Unlike porcelain, polymeric housings do not explosively fail under extreme stress.
  • IEC & International Standards: Designed and tested per IEC 60099‑4, IEC 61643, ANSI C62.11 (depending on class).
  • Wide Voltage Range: Available in low voltage (LV), medium voltage (MV), and high voltage (HV) classes (up to 245 kV and beyond).
  • Outdoor & Indoor Use: Suitable for overhead, underground, substations, and equipment protection.

 Typical Applications

  • Power Distribution Networks – Protect lines, transformers, and service entries.
  • Substations & Switchgear – Prevent damage from lightning and switching overvoltages.
  • Industrial Electrical Systems – Safeguard motors, generators, and sensitive equipment.
  • Transmission Lines – High voltage surge arresters used on towers and line end points.

Some Raychem Polymeric Surge Arrester Products are:

  • Medium & High Voltage Arresters
  • Raychem Surge Arresters Indoor/Outdoor Station Low Class – High‑class arrester for higher system voltage applications.
  • Raychem Surge Arresters Indoor/Outdoor Station Medium Class – Medium voltage arrester suitable for MV protection (e.g., 96 kV).
  • Raychem Surge Arresters Indoor Station Low Class 15 kV – Lower voltage arrester for 11–15 kV systems.

Other Variants with Bracket

  • Raychem Surge Arresters with Bracket PCN Low Class 38.75 kV – For 33 kV networks.
  • Raychem Surge Arresters with Bracket PCN High Class 15 kV – Higher class at similar system voltage.
  • (Product features such as rated discharge current, system voltage, and mechanical class vary by model — check datasheets for exact specs.)

How does it Work?

  • During normal voltage → arrester acts as an insulator.
  • During surge (lightning/switching) → ZnO varistors conduct heavy current to ground.
  • After surge → arrester returns to non-conducting state.
  • This protects transformers, switchgear, cables, and other equipment.

Why Polymer over Porcelain?

Raychem polymeric surge arresters offer advantages over traditional porcelain units:

  • Lighter weight and easier handling/installing.
  • Hydrophobic surface reduces contamination tracking.
  • Minimal risk of shattering under fault conditions.
  • Better moisture ingress resistance and long service life.

Brand

Raychem RPG

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