Busbar Insulation Sleeves

Raychem Busbar Insulation Sleeves are heat-shrinkable insulating tubes used to protect copper and aluminium busbars in electrical panels and switchgear systems. They provide excellent insulation, flashover protection, and safety against accidental electrical discharge. The sleeves shrink tightly over busbars when heated, ensuring reliable insulation and long service life. They are flame-retardant, flexible, moisture-resistant, and suitable for low and medium voltage applications up to 36 kV and above. Commonly used in switchgear, transformers, substations, and solar power systems.

  • Offer a wide range of busbars in different designs and sizes
  • Includes Raychem Sleeve or PVC sleeve / painted type to provide better insulation to live terminals.
  • Highly complex accurate Rectangular, Round, and Hollow busbars from copper or aluminium
  • Corrosion resistant
  • Accurate dimensions

Description

Raychem RPG Busbar Insulation Sleeves are heat-shrinkable insulating tubes designed for copper and aluminium busbars used in LT and MV switchgear, panel boards, substations, transformers, solar inverters, and bus duct systems. These sleeves provide electrical insulation, flashover protection, and mechanical protection for live busbars operating in confined electrical enclosures.

Key Features :

  • Heat-shrinkable sleeve that tightly conforms to rectangular or round busbars after heating.
  • Suitable for both copper and aluminium busbars.
  • Reduces risk of flashover, short circuits, and accidental discharge.
  • Excellent anti-tracking and corona resistance for medium/high-voltage environments.
  • Flame-retardant and halogen-free material.
  • High flexibility allows installation on bent or curved busbars without cracking.
  • Resistant to UV, moisture, chemicals, and mechanical impact.
  • Allows reduction of air clearance between busbars in compact switchgear designs.

Advantages :

  • Allows reduced phase-to-phase clearance in compact switchgear.
  • Improves personnel safety by insulating exposed conductors.
  • Reduces maintenance caused by tracking and contamination.
  • Enhances system reliability in harsh environments.
  • Provides mechanical protection in addition to electrical insulation.

Technical Characteristics :

Parameter Description
Material Radiation cross-linked modified polyolefin / EPDM
Shrink Ratio Up to 40% recovery
Voltage Class Up to 24 kV (BPTM/RBPM), up to 36 kV and above (BBIT)
Operating Temperature Up to 105°C continuous operation
Busbar Size Range Width 5 mm to 300 mm & Thickness 0.5 to 30 mm
Installation Hot air gun, gas torch, or oven heating
Applications PCC, MCC, APFC panels, switchgear, transformers, substations, solar systems

Voltage Range :

Raychem busbar sleeves are available for different voltage classes:

  • BPTM/RBPM series – suitable up to 24/25 kV.
  • BBIT series – suitable up to 36 kV.
  • HTIT series – suitable up to 72 kV.

Applications :

  • Low and medium voltage switchgear
  • Electrical panels and bus ducts
  • Transformer busbar insulation
  • Solar inverter and converter systems
  • Rail and metro power systems
  • Outdoor substations for bird and animal protection

“Raychem Busbar Insulating Sleeves are heat-shrinkable, non-halogen insulating tubes used for insulating copper and aluminium busbars. They provide excellent dielectric strength, flashover protection, thermal stability, and environmental resistance for medium and high voltage applications.”

Brand

Raychem RPG

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