A Series Boiler Tube Expanders – Summary 3 Rollers Parallel Tube Expanders, to suit plain Tubes Expansion of Boiler Tubes. To suit tubes of sizes ranging from 7/8" O.D. to 4 1/2" O.D. A range of models available to cover Tube Expansion Lengths of 1/2" to 2.5/8". Drum / Header / Short Series Mandrels available, to suit specific applications. An…
Summery - Sapsons 'A' Series Boiler Tube Expanders : SAPSONS “A” Series Boiler Tube Expanders are parallel rolling tube expanders designed for plain expansion of boiler tubes without flaring. These expanders use a 3-roller design to create strong, leak-proof tube joints in boilers and heat exchangers. These expanders are lightweight, compact, and easy to use, making them suitable for light-…
The FB Series is a line of tube end facers used primarily in heat exchangers, condensers, boilers, and similar equipment to machine (face / square) the open ends of tubes. The process ensures that the tube ends are flat, properly sized, and ready for insertion, welding, or sealing.
The SAPSONS “NW” Series Tube Sheet Grooving Tool is a precision tool used to make internal grooves in tube sheet holes for heat exchangers, condensers, boilers, and chillers. These grooves help secure tubes firmly during tube expansion, improving joint strength and leak prevention. The tool features an automatic eccentric cutting mechanism, adjustable groove depth, and interchangeable pilots and cutters for different…
Summary of ACSR Compression Machine An ACSR Compression Machine is a hydraulic machine used in electrical transmission and distribution work to compress fittings, joints, and clamps onto: Aluminium Conductor Steel Reinforced (ACSR) conductors. It works by applying high hydraulic pressure through compression dies to create strong mechanical and electrical connections. These machines are widely used in overhead power lines, substations,…
Summary of ACSR Compression Machine An ACSR Compression Machine is a hydraulic or mechanical machine used to compress fittings onto ACSR conductors during the installation or maintenance of overhead power transmission lines. ACSR stands for Aluminium Conductor Steel Reinforced, a type of conductor widely used in electrical transmission because it combines high conductivity (aluminium) with high tensile strength (steel core).…
Air Drills: An air drill (also called a pneumatic drill) is a powerful drilling tool powered by compressed air instead of electricity. It’s commonly used in industrial, automotive, and manufacturing settings where durability and continuous use are important. Sizes: Available with 1/4', 3/8' and 1/2' drill chuck
An air drill is a pneumatic tool powered by compressed air, used for drilling holes in various materials. It is commonly used in construction, automotive, and industrial settings. Air drills are hand-held drilling tools that use compressed air instead of electricity to rotate a drill bit. They are part of a family of pneumatic tools, which rely on an air…
A belt sander is a power tool that uses a loop of sandpaper on rotating drums to quickly smooth or shape wood, metal, or other surfaces. It comes in handheld or stationary types and is commonly used in woodworking and DIY projects. It's fast and powerful, ideal for large, flat areas, but requires careful handling for best results and safety.
Castellated Slugging Wrenches : Available from 2' to 6' Sizes Castellated Sockets : Available in following sizes : 1.1/2 in. Sq. Drive 2.1/2 in. Sq. Drive 3.1/2 in. Sq. Drive
Sapsons Castellated Slugging Wrenches & Sockets Sapsons castellated slugging wrenches and sockets are heavy-duty industrial tools designed for high-torque applications where normal tools are insufficient. 🔹 Key Points Purpose: Used for tightening or loosening large, stubborn fasteners and castellated (slotted) nuts. Design: Features a castellated (slotted) head for proper fitting on castle nuts Ensures secure grip and prevents slipping or…
Sapsons Castellated Slugging Wrenches and Sockets provide a reliable, high-strength solution for handling high-torque fastening tasks, especially for specialized castellated nuts in heavy industrial environments. Available in various sizes: Wrenches: typically 2″ to 6″ sizes Sockets: multiple square drive sizes (e.g., 1½″, 2½″, 3½″)
The Sapsons Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and…
🛠️ Common Types of Expanders Manufacturers produce several designs for different tube sizes and applications: AN Series – Basic expanders for small tubes (oil coolers, radiators). 800 / 800-5 Series – Standard tools for many condenser and heat exchanger tubes; the 5 series often have five rollers for more uniform expansion, especially on thin-walled tubes. 1200 / 1200-5 Series –…
The Sapsons Condenser Tube Expander – 1200 Series is a long-reach tube expanding tool used for expanding condenser and heat-exchanger tubes into thick tube sheets. It is specially designed for applications requiring deeper and longer tube expansion lengths in condensers, boilers, and heat exchangers. Summary : Designed for high-thickness tube sheets and long reach applications. Suitable for tube sizes from…
The Sapsons Condenser Tube Expander – 1200 Series is a long-reach tube expanding tool used for expanding condenser and heat-exchanger tubes into thick tube sheets. It is specially designed for applications requiring deeper and longer tube expansion lengths in condensers, boilers, and heat exchangers. In Summary. Designed for high-thickness tube sheets and long reach applications. Suitable for tube sizes from…
CP700 – Compact Hydraulic Pump with Display: Categories: Battery operated pumps, Hydraulic pumps The CP700 is a portable, battery-operated hydraulic pump designed to operate cutting and crimping tools at pressures up to 700 bar. It features a compact, lightweight, and ergonomic design, making it easy to handle in industrial and field applications. It is equipped with a digital display that shows pressure,…
Die Grinder : A die grinder is a high-speed rotary tool used for grinding, polishing, honing, deburring, and shaping materials, especially metal, plastic, and wood. It’s a compact, handheld tool typically powered by compressed air (pneumatic) or electricity.
Disc Grinder : A disc grinder uses a rotating abrasive disc or wheel attached to a spindle to perform surface work. Depending on the disc type, it can grind metal welds, remove rust, cut through materials, or polish surfaces. Size : Commonly 4.5', 5', 7', or 9'
The Sapsons Electric Rail Profile Grinding Machine is a railway maintenance tool used to restore the original shape and smoothness of rail tracks. It operates with an electric motor and uses a rotating grinding wheel to remove irregularities from the rail surface. It is mainly used for: Grinding rail heads and welded joints Removing defects like cracks, burrs, and uneven…
Electronic Torque produced by SAPSONS Electric Tube Expansion Drive Unit is governed by a separate Electronic Control Panel which is adjusted by a simple Digital Display. When the Electrically Driven Motors reaches the desired Torque, the Control Unit Mechanism automatically shuts off the Power and on pressing the Reverse Button the Tube Expander retracts out from the Tube .The fully…
The SAPSONS Electric Tube Expansion System is an electrically operated tube rolling machine used for expanding tubes into tube sheets in boilers, heat exchangers, condensers, chillers, and other industrial equipment. It uses a digital torque-controlled motor to provide accurate and uniform tube expansion. The system automatically stops when the preset torque is reached, preventing over-expansion and ensuring strong, leak-proof joints.…
The FB Series Tube End Facer is a precision tool used to machine and smooth the ends of tubes. It removes a small amount of metal to create a flat, clean, and square tube end. This helps ensure proper fit, alignment, and sealing during welding or tube installation. The tool uses durable cutting bits and can be driven by electric…
